The portrayal of Jacob Fugger by Albrecht Drürer leads me to think that Mr Fugger wore a sprang bonnet. I tried to make a similar bonnet. I interpreted the heavy lines in the bonnet as lines of horizontal twining in a sprang bonnet. When I tried this myself I found that there may be a reason for the twining in the sprang bonnet, as you will see. Thinking about approaches to incorporate horizontal twining into the sprang cloth, I thought of two ways to do this. One way (method #1) is to create a line of weft twining as I created the cloth. The other way (method #2) is to add the twining stitches after completing the sprang. The twining stitch does not have the stretch of the sprang cloth. Maybe, indeed, this was the whole idea of the twining line. This risk of method #1 is that the line of twining is too narrow for the desired width of the bonnet. I found method #2 to be more effective, in that I could place the sprang cloth on a head shape (styrofoam head) and then work the twining stitch at the desired tension, creating the desired width of the cloth, fitting the bonnet to the head. How did I work the twining stitch? How do you tie the bonnet on the head? Two approaches come to my mind. If you want the ends of the band to pass all the way around the head, then I would pass both ends through the circle at the back of the head.
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The German Archaeology Institute in Berlin, and in particular individuals working on their Silk Road Fashion Project have invited me to work with them in the past. My job has been to create braided bands. In 2016 I assisted with the project recreating the outfit worn with the world’s oldest known pair of trousers. Check out https://www.youtube.com/watch?v=Pl7siWwzibs More recently I was asked to create braided bands of a structure that is a 2-2 twill with a vertical rib. The desired length for the bands varied from some 1.3 meters to 11 meters long.
The result of this was the decision to create all the braids using a takadai, a Japanese braiding table. The takadai has the weaver set up the threads on bobbins, and the bobbins are placed around the takadai. The weaver manipulates the threads by moving the bobbins. The takadai facilitates the weaving by holding the bobbins in place.
Back to Paul Shipman for adjustments to the longer arms. The longer arms, loaded with 92 bobbins, caused the takadai to tip over. This meant that I fitted the far ends of the long arms with legs, and it worked nicely. The great number of bobbins meant that each koma travelled a significant distance before moving to the bottom of the row. This meant that each bobbin descended a significant distance before passing as weft. All this resulted in a need to mount the takadai on boxes to allow for the space for the bobbins to descend.
In the end I realized that I need to set up the warp using the rules for the Vertical Ribs. I measure out the warp threads two at a time. I mark the center of the two warp threads by tying a large loop. In this manner I begin with a set of pairs of bobbins.
After each row of manipulation -Re-arrange the bobbins -Take the threads that have passed the triangle margin (white marked thread) off to the side When the margin threads (white marked threads) meet at the middle, your initial triangle is complete, and the structure has been established.
The next added thread will enter the cloth by passing under 1, then follow an over 2, under 2 path. Once the desired width was reached, it was a matter of putting in the time necessary to create the desired length. I needed to learn to check each row for accuracy. Common errors were inaccurate over-2-under-2, and Due to the fact that each bobbin holds three threads, another common error was splitting the 3 threads from a bobbin. The other challenge was to pack each row consistently. Beyond that it was a matter of working a couple of hours each day .... for several weeks ... to achieve the desired 11 meter length. I found that the stretch of the cloth caused a bit of sagging at the center of the cloth. I noted a slight ruffling of the center of the cloth between the tori and where it winds up at the back of the takadai. To minimize this I decided that I needed to support the cloth when winding on. To prepare for winding the cloth onto the back of the frame each time I inserted a stick into the current shed on either side of the cloth. I used these sticks to push upwards (towards the tori) on the cloth at the same time as I wound the cloth onto the back of the takadai. This minimized the amount of sagging at the center of the cloth as it wound onto the back of the frame.
To make such a bonnet, I set up a 16 inch long (41cm) warp of a dark green 2/8 wool and a worsted weight yellow, alternating 10 green and 2 yellow, ending with 10 green. I worked the green threads in an interlinking stitch, and the yellow threads in a vertical twining stitch. I described the vertical twining in my post of Feb 2, 2023. To gather the end loops, I divided the end loops into two groups, separated by color. I slid one color of loops on one blunt sewing needle, and the other color of loops onto the other blunt sewing needle. Dividing the loops in this manner allows me to snug the loops into a far smaller circle. When the loops are tightly gathered there is a reverse-widow's-peak in the centre of the forehead. To avoid this reverse widow's peak, I reserved the dark loops at either edge, did not include them in the gathering. Instead I stitched them together in a tight seam at the centre front of the bonnet. The reserved dark loops, sewn together at the forehead, make for a smoother line to which I could attach a brow band. The brow band is a length of weaving, made on a tape loom. I gathered the loops at the back of the bonnet in a fashion similar to the treatment of the loops at the front of the bonnet.. I stitched the brow band to the front 3/4 of the bonnet, leaving the band free at the very back of the bonnet.
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